全自動生物發(fā)酵系統
Automatic biological fermentation system
一、 罐體參數: (可根據用戶需求設計)
罐體規(guī)格從50L—5000L全系列,并可根據用戶需求設計制造。
①結構:立式,上平蓋、下橢圓封頭,帶標準夾套,帶平葉圓盤渦輪攪拌裝置;
②材質:接觸藥液部位為316L,其余為304。
③設計壓力:內筒0.25Mpa,夾套0.33Mpa。
④粗糙度:內表面機械拋光Ra≤0.35,外表面上下封頭鏡面拋光,直筒體噴砂亞光處理。
⑤罐體附件配置:(可根據用戶需求設計):PH、DO檢測儀;潔凈清洗球;硬質合金+碳化硅機械密封,99%無泄漏;攪拌減速機;其它工藝(包括取樣口、加料口、出料口進氣、SIP、CIP口等)。
二、全自動控制系統(可根據用戶需求設計)
1 攪拌:根據DO或設定值,變頻器自控調速。
2 進氣:流量計自動控制。
3 罐壓:調節(jié)閥自控。
4 PH:根據設定值及PH計自控,采用蠕動泵加酸、堿。
5 消泡:消泡電極自控。
6 液位:平板式液位計或其他液位計,如壓差式等。
7 補料:采用蠕動泵補料,可用時間設置補料量。
8 滅菌:手控。
9 培養(yǎng)溫度:采用循環(huán)水箱自控溫度,溫度范圍:30~40℃ 0.5℃。
10 控制方式:全部采用計算機自動控制,控制軟件為FPC2000系統。
One tanks parameters: (Can be based on user demand design)
Tanks specifications from 5000L 50L - full series, and can design and manufacture according to customers' demand.
(1) Structure: Vertical, on flat cover, ellipsoidal head, with standard clip set, with flat leaf disc turbine agitator,
(2) Material: Contact solution, the rest being 316L parts of 304.
(3) Design pressure: Steel-flue 0.25Mpa, clip set 0.33Mpa.
(4) Roughness: The inside surface of mechanical polishing Ra acuities 0.35, outside surface fluctuation sealing head straight cylinder mirror polishing, sandblasting inferior smooth processing.
(5) Tanks annex configuration: (Can be based on user demand design) : PH, blinding detector, Clean cleaning ball, Hard alloy + silicon carbide mechanical seal, 99% without leakage, mixing reducer, other process (Including sampling mouth, charging mouth, discharging mouth intake, SIP, CIP mouth, etc.).
Second, automatic control system (Can be based on user demand design)
(1) Mixing: According to DO or setting, inverter control speed.
(2) Inlet: Flowmeter automatic control.
(3) Cans of pressure: Regulator self-control.
(4) PH: According to the set value and PH dollars self-control, adopt peristaltic pump plus acid, alkali.
(5) Defoaming: Defoaming electrode self-control.
(6) Level: Plate-type liquidometer or other level gauge, such as the differential pressure, etc..
(7) Fill material: Adopt peristaltic pump filling materials, usable time set fill shoes.
(8) Sterilization: Manual control.
(9) Dhe incubation temperature: Using circulating cistern control temperature, temperature range: 30~40℃±0.5 ℃.
(10) Control mode: Adopt computer automatic control, the control software for FPC2000 system.