原理 principle
★該機(jī)彩全封閉形式，所有部件均彩不銹鋼制造，配有三極凈化裝置，過(guò)濾后的空氣達(dá)十萬(wàn)級(jí)要求。簡(jiǎn)體與頂部裝有冷壁裝置，使壁溫<80報(bào)氏度，干燥塔內(nèi)裝有氣刷掃塔裝置，經(jīng)該機(jī)干燥后的中藥浸膏粉，不會(huì)出現(xiàn)焦化變質(zhì)現(xiàn)象，大大嗇了收粉率（達(dá)95%以上），而且不會(huì)產(chǎn)生混藥現(xiàn)象和粘壁現(xiàn)象。< p="">
★基本原理：中藥浸膏高速離心式噴霧裝置是離心式噴霧干燥技術(shù)在特定物料干燥中的應(yīng)用，也是利用高速離心式霧化器使用權(quán)物料分散成霧狀，與熱空氣充分接觸，完成瞬間干燥，形成粉狀成品的干燥裝置。
★中藥浸膏噴霧干燥機(jī)是專(zhuān)門(mén)用來(lái)解決中藥浸膏和植物撮液的噴霧干燥機(jī)。它解決了物料在原LPG高速?lài)婌F干燥機(jī)在中藥中藥浸膏干燥中出現(xiàn)的以下情況：
1、物料粘壁、收粉率低；
2、物料在壁上停滯不前留時(shí)間長(zhǎng)，產(chǎn)生物料的焦化變質(zhì)現(xiàn)象；
3、難以清洗，不符合GMP要求；
4、主量低：LPG-150型噴霧干燥機(jī)，其產(chǎn)量只能處理50-60kg/h料液。
★鑒于以上狀況，我廠根據(jù)中藥浸膏的物料性質(zhì)與工藝要求設(shè)計(jì)了中藥浸膏專(zhuān)用干燥機(jī)。它解決了歷中藥浸膏干燥機(jī)難題，干燥后的物料顏色好、不變質(zhì)、大大提高了工廠的經(jīng)濟(jì)效益，中藥浸膏與LPG高速離心噴霧干燥機(jī)相比有以下要求：
1、采用了三級(jí)空氣凈化，使進(jìn)風(fēng)達(dá)到30萬(wàn)級(jí)要求；
2、采用冷壁裝置，使內(nèi)壁溫度達(dá)到80℃，物料在壁上停留也不焦化；
3、整個(gè)體積是原LPG標(biāo)準(zhǔn)離心噴霧的3.5倍；
4、采用快開(kāi)沖洗裝置，適用于多品種生產(chǎn)要求；
5、除塵采用濕式除塵，使粉塵無(wú)外出，符合環(huán)保要求；
6、采用氣掃裝置，效果更加滿意；
7、提供霧化器2臺(tái)，采用變頻調(diào)整；
8、采用PLC控制，程控系統(tǒng)屏幕顯示；
9、帶沖洗裝置；
10、采用干空氣密閉輸送。
★The machine adopts full seal from.AII parts are made of stainless steel.lt is equipped with three grades of filter.The filtered air is one hundred thousａnd grades.The cooling device of wall is installed at the cylinder body.lt makes the wall temperature less than 800C o Air sweeping device is installed inside the drying tower, The product will not be burnt or deteriorated even stays on the way.The collection rate of powder is raised greatly.Moreover will not cause medicine mixed or wall stick Basic Principle:high-speed centrifuge atomizing for the extract of traditional Chinese medicine is an application of centrifuge atomizing technique.lt is an high-speed atomizing dryer.The following problems are solved.
1.Raw material is stick to the wall and the rate of powder collecting is low.
2.Because the staying time of raw material at wall is long,the phenomenon of burnt and degenration can be produced.
3.lt is difficult to clean and can not meet the requirement of GMP.
4.Low in output:Model LPG-150 atomizing centrifuge dryer can process 50-60kg/h of raw material liquid.ln view of this,according to the properties and process requirements of the extract of traditional Chinese medicine,our factory researched and designed the special dryer for the extract of traditional Chinese medicine and won items of china patent,lt solves the historical difficult problems in drying the extract of traditional Chinese medicine.The color of dried raw material is good.The dried raw material does not degenerate.lt raises the economic benefit greatly.Compared to ordinary LPG high-speed atomizing dryer,it has the following features:
(1).Adopted three-grade air filter,the inlet air is one hundred thousａnd grade.
(2).Adopted wall cooling device,the temperature of inner wall will be on more than 80℃.Even if raw material is stayed on the wall,it will not be burnt.
(3).Its whole volume is 3.5 times of standard LPG high-speed atomizing dryer.
(4).Adopted quick washing device,it is can meet the requirements of production for varieties if products.
(5).Adopted wet-dedusting,there is no powder dust out.lt is in conformity with the requirements of GMP.
(6).Adopted air sweeping device ,the clean effect is satisified.
(7).Equipped with two sets of atomizer and adopted frequency inverter control.
(8).Adopted PLC control and display,ａnd adapted frequency control.
(9).Equipped with washing device on request,
(10).Adopted the seal transport by dry air on request.
特點(diǎn) Features
★塔體具有冷風(fēng)夾套；
★塔體上裝有自動(dòng)振打裝置；
★塔體、管路配有快開(kāi)清洗孔及排污孔；
★自動(dòng)控制恒溫加料罐；
★手工高壓洗塔隨機(jī)附件；
★與物料接觸的部分采用不銹鋼材料制作(或全不銹鋼制造）
★物料收集采用兩級(jí)旋風(fēng)除塵裝置，或一級(jí)旋風(fēng)除塵器和濕式除塵器；
★進(jìn)風(fēng)溫度實(shí)現(xiàn)自動(dòng)控制及連續(xù)裝置；
★配有氣掃裝置。
★Tower body has air cooled jacket.
★Tower body is equipped with automatic vibration device.
★Tower body and pipe line have cleaning hole and sewage discharge hole that can open quickly.
★Thermostat feeding tank on request.
★Mannal high pressure washing machine on request.
★The parts that can contact raw material are made of stainless steel (all entirely stainless steel).
★The collecting of raw material adopts two grades cyclone or one-grade cyclone and one-grade wet-method-deduster.
★The temperature of inlet air can be controlled automatically and continuously.
★Equipped with air sweeping device on request.
| 型號(hào) spec | ZPG-5 | ZPG-10 | ZPG-25 | ZPG-50 | ZPG-80 | ZPG-100 | ZPG-150 | ZPG-200 | ZPG-300 | |
水份蒸發(fā)量 evaporation capacity (kg/h) | 5 | 10 | 25 | 50 | 80 | 100 | 150 | 20 | 300 | |
料液處理量 process amount of material liquid (kg/h) | 6-7 | 12-14 | 25-34 | 50-68 | 80-108 | 100-135 | 150-203 | 200-270 | 300-406 | |
成品含量 output of finished product (kg/h) | 1-2 | 2-4 | 4.8-7.2 | 9.2-14 | 14.8-22.4 | 18.4-28 | 24-42 | 36.8-56.4 | 55-85 | |
濕物料含固量 solid content of material liquid (%) | 18-25 | |||||||||
成品含水率 moisture content of finished product (%) | 3-5 | |||||||||
電功率 electric power (kw) | 36 | 45 | 63 | 99 | 132 | 153 | 204 | 246 | 330 | |
加熱源 heat source | 蒸汽加電 Steam pius electricity | |||||||||
產(chǎn)品捕集方式及效率 collecting method of product and its efficiency | 兩級(jí)旋風(fēng)除塵器或一級(jí)旋風(fēng)除塵器及一級(jí)濕式除塵器≥95% Two-grade cyclone or one-grade cyclone and one-grade web-method dedusted of 95% | |||||||||
自控儀表 automatic control meters and instruments | 熱風(fēng)溫度及排風(fēng)溫度指標(biāo)，自動(dòng)調(diào)節(jié)溫控儀 indicator of not air and exhaust air temperature | |||||||||
進(jìn)風(fēng)溫度 temperature of air inlet (℃) | 150-200 | |||||||||
出風(fēng)溫度 temperature of air outlet (℃) | 80-100 | |||||||||
外形尺寸 overal diimensions (mm) | 長(zhǎng)L | 5000 | 5500 | 7000 | 8000 | 9800 | 11000 | 12200 | 14100 | 15000 |
| 寬W | 3000 | 3500 | 4000 | 5000 | 5700 | 6200 | 7000 | 7800 | 9000 | |
| 高H | 4500 | 4600 | 5200 | 6500 | 7600 | 8100 | 9000 | 9850 | 11100 | |
所有參數(shù)僅作參考，視物料情況，本公司擁有變更權(quán)利，并不另行通知。
All datas are used for reference only. According to the condition of material, our factory has the right to change but not notice, pardon!
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