用途與簡介/Purpose and introduction:
高速西林瓶粉針洗烘分裝軋蓋貼標聯(lián)動線由QCL系列立式超聲波洗瓶機、ASMR隧道式熱風(fēng)循環(huán)滅菌烘箱、NFFGX系列數(shù)控螺桿粉劑分裝機、NF-50軋蓋機、NFWTB-120貼標機組成,也可單機使用。高速西林瓶粉針洗烘分裝軋蓋貼標聯(lián)動線適合于7-25ml規(guī)格的西林瓶粉針的生產(chǎn)。能完成噴淋注水、超聲波粗洗、瓶外壁水沖洗、瓶內(nèi)壁連續(xù)二次循環(huán)水沖洗、一次吹氣、一次新鮮水沖洗、連續(xù)二次吹氣、瓶外壁吹氣、清洗、預(yù)熱、烘干滅菌去熱原、冷卻、分裝、加塞、軋蓋、貼標等二十多道工序。
NFGF schering bottles booster injection wash baked repackaging rolling cover labeling line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel type hot air circulation oven. NFFGX series CNC screw powder filling machine, NF-50 rolling machine, NFWTB-120 labeling machine, and also can be used stand-alone. Suitable for 7 to 25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization to pyrogen, cooling, packaging, gasser, cover, labeling and so on more than 20 procedures.
特點/characteristic:
◆洗瓶機采用機械手夾瓶,適用多種規(guī)格的西林瓶;
Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;
◆洗瓶采用水氣噴針往復(fù)跟蹤插入方式,清洗效果好,節(jié)約能源。并設(shè)有針架防抖動裝置,提高噴針插入瓶子的準確度,減少斷針現(xiàn)象發(fā)生;
Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. And is equipped with needle shake device, improve the accuracy of injection needle inserted into the bottle, reduce breakage phenomenon;
◆洗瓶整個水氣管路、噴針*獨立分開,避免了交叉污染,符合GMP規(guī)范要求;
Mixer washing bottle the water pipe, injection needles compley separate, to avoid the cross contamination, in line with the GMP requirements;
◆洗瓶機進瓶螺桿前加裝緩沖塊,有保護螺桿,減少碎瓶作用;
Pieces into the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;
◆洗瓶機出瓶采用整體進口同步帶,連接撥瓶塊輸送西林瓶,運行穩(wěn)定可靠;
Pieces out of the bottle inside the whole import synchronous belt, the connection dial the bottle conveying schering bottles, operation is stable and reliable;
◆烘箱采用熱風(fēng)循環(huán)加熱,溫度均勻,節(jié)能;
Oven adopts hot air circulation heating, temperature uniformity, energy saving;
◆烘箱設(shè)有防突然斷電保護功能。運行安全;
Mixer oven has suddenly loses power protection function. Run security;
◆烘箱可配循環(huán)水冷裝置,不損耗房間風(fēng)量,減少房間的壓差不平衡的風(fēng)險降溫效果好;
Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room cooling effect is good.
◆烘箱可配壓差自動平衡調(diào)節(jié)系統(tǒng)減少房間和烘箱的壓差不平衡造成的高溫段偏移,灌裝間洗烘間溫度升高等一系列的問題;
Mixer automatic oven can match differential pressure balance control system to reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;
◆烘箱設(shè)有DOP檢測接口(包括風(fēng)壓、風(fēng)速、塵埃粒子檢測口);
Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);
◆烘箱冷卻段可帶在線滅菌功能(FDA特選);
Mixer oven cooling segment with the function of sterilization (FDA selected);
◆烘箱網(wǎng)帶可帶超聲波及CIP在線清洗系統(tǒng);
Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;
◆烘箱內(nèi)腔室可進行*、多角度高壓水沖洗;
In pieces inside the oven chamber can be all-round, multi-angle high-pressure water flushing;
◆分裝機采用*的設(shè)計理念,具有高速度,而且分瓶準確,更換規(guī)格件方便;
Mixer racking machine adopts the most advanced design concept, high speed, and bottles of accurate, replacement of a convenient;
◆分裝機采用交流伺服電機驅(qū)動分裝螺桿旋轉(zhuǎn),裝量精確;
Mixer racking machine adopts ac servo motor drive the repackaging screw rotation, the load accuray;
◆分裝機采用裝量的調(diào)整直接在觸摸屏上實現(xiàn);
Mixer packer adopts the load adjustment directly on a touch screen;
◆分裝機可選配百級循環(huán)式層流罩;
Mixer packer optional circulating laminar flow hood best level;
◆分裝機無瓶停止分裝,無瓶不加塞功能。
Racking machine without stop packing bottle, no bottle no stoppered function.
◆采用PLC總控制、變頻器、觸摸屏控制技術(shù),運行穩(wěn)定可靠。觸摸屏可顯示各單機的運行狀態(tài),各控制點的水壓、氣壓、風(fēng)壓、溫等顯示,各開關(guān)狀態(tài)和故障顯示,故障自我診斷和故障分析及排除方法。使整個生產(chǎn)過程達到自動化控制,聯(lián)線具有自控平衡裝置,保證生產(chǎn)均衡可靠。
The whole line adopts PLC control, inverter, touch screen control technology, stable and reliable running. Touch screen can display the running state of each units, each control point of the water pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method. Make the whole production process automation control, on-line has the automatic balancing device, ensure production equilibrium is reliable.
根據(jù)客戶的需要,還可供選配:
According to the needs of customers, but also available for selection:
◆西門子、施耐德、三菱、臺達等品牌控制系統(tǒng);
Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;
◆水、氣壓力、水溫及超聲波強度、塵埃粒子、風(fēng)速在線檢測、報警、記錄、打印系統(tǒng);
Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;
◆ORABS、CRABS、無菌隔離器系統(tǒng)。
ORABS, CRABS, aseptic isolator system.
技術(shù)參數(shù):/technical parameters
型號 model
| 生產(chǎn)能力production capacity | 洗瓶合格率Washing bottle percent of pass | 洗瓶破損率Washing bottle breakage | 滅菌溫度sterilizing temperature | 分裝誤差The repackaging of error | 加塞合格率Gasser percent of pass | 空氣層流潔凈度Laminar air cleanliness | 真空抽速Vacuum pumping speed | 電容量 capacitance | 電源power supply | 總電量Total transmission energy | 外形尺寸boundary dimension |
7-25ML國標西林瓶 7-25ML GBvial | 300瓶pcs/分min~600瓶pcs/分min | ≥99% | ≤0.1% | 300℃-350℃ | ≤±3%(0.1-10h) | ≥99% | 100級100c | 25m3/H(外配)100cbm/H~50m3/H(外配)100cbm/H | 96kw~235.5kw | 380v,50HZ | 約 8200KG | 約2000×1750×2370mm |